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MADE FOR SUSTAINMENT

Connect sustainment decisions to readiness, risk and lifecycle cost.

MADE helps engineering teams connect readiness, failure behaviour, maintenance strategy, safety risk and lifecycle cost — supporting sustainment decisions across decades of operation.

Mission-critical defence asset for MADE sustainment analysis
Trade StudiesCompare alternate sustainment operating concepts.
Risk MitigationIdentify safety and availability risks earlier.
Cost InsightUnderstand maintenance and mission-profile cost impacts.
ValidationEvidence safety, reliability and maintainability.
Knowledge CaptureConfiguration-controlled sustainment knowledge.
THE PROBLEM

Complex systems make sustainment decisions harder to prove.

Sustaining a complex asset means balancing safety, reliability, availability and cost as its operating context changes. Distributed responsibilities, supplier involvement and disconnected engineering information make it harder to compare maintenance options and support consistent decisions.

Mission-critical defence assets require sustainment decisions that connect readiness, failure behaviour, maintenance strategy, safety risk and lifecycle cost across decades of operation.

DIGITAL RISK TWIN

Connect sustainment decisions to risk, cost and lifecycle performance.

MADE connects model-based evaluation with the Digital Twin and Digital Thread so teams can assess how failures, operating context and maintenance choices affect asset risk and lifecycle performance.

Digital Risk Twin Layers
MADE SUSTAINMENT ANALYSIS PROCESS

From operating context to sustainment evidence.

MADE supports a structured workflow to define operating context, model failures, compare maintenance approaches, calculate cost impacts and validate sustainment decisions.

Define

Define how and where the system will be used, including mission profile and operating environment.

Model

Identify potential failures, dependencies and when they are likely to occur.

Analyse / Mitigate

Identify optimal failure mitigation and maintenance approaches for critical risks.

Calculate

Generate expected maintenance requirements and lifecycle costs for the asset.

Validate

Use technical analyses to evidence safety, reliability and maintainability outcomes.

SUSTAINMENT CHALLENGES

Sustainment challenges MADE helps solve

MADE connects engineering knowledge with model-based RAMS analysis to support maintenance and sustainment trade studies.

Disconnected analysis workflows

Replace spreadsheet-driven analysis with structured, model-based workflows that can be reused and updated as asset configuration and operating assumptions change.

Distributed engineering responsibility

Maintain consistent engineering knowledge across geographically dispersed teams, functional groups and supplier organisations.

Unclear cost impacts

Understand how asset configuration, mission profile, usage cycle and operating environment affect ownership cost.

Late risk discovery

Identify and analyse risks that impact safety, availability and lifecycle cost before sustainment decisions are committed.

Weak budget validation

Support budget forecasts with engineering calculations and technical analysis rather than untested assumptions.

Knowledge loss

Capture, configure and transfer engineering knowledge across the analysis lifecycle and product lifecycle.

RECOMMENDED RESOURCE

Download the MADE for Sustainment brochure.

See how MADE supports sustainment trade studies for readiness, mission impact and cost, with model-based analysis and knowledge capture across the asset lifecycle.

Download Sustainment Brochure
INTEGRATED ANALYSIS

Support sustainment decisions with connected analysis outputs.

SAFETY, RELIABILITY AND MAINTAINABILITYSafety, reliability and maintainability evidence from one model

MADE helps engineering teams generate the technical evidence needed to evaluate sustainment options, including FMECA, Fault Tree Analysis, Reliability Block Diagrams and RCM outputs.

MADE sustainment fault tree analysis
MISSION AND ENVIRONMENTAnalyse how the system will actually be used

MADE supports mission profile definition and environment loading, enabling engineering teams to understand how operational context changes reliability, maintainability, safety and sustainment cost.

MADE sustainment FMEA analysis
DECISION SUPPORT SOLUTION

What MADE offers as sustainment decision support.

MADE supports sustainment decisions through model-based trade studies, lifecycle cost analysis, configuration-controlled engineering knowledge and reusable analysis.

Cost effective

tangible benefits to productivity, decision quality and ownership cost.

IT conformity

works with existing or proposed IT architecture, including CAD and PLM.

Reusability

model-based approach that is extensible and supports configuration variations.

Knowledge capture

configuration management of the model and data across the analysis lifecycle.

HOW MADE PROVIDES VALIDATION

Engineering calculations behind sustainment confidence.

MADE uses a combined simulation model of the asset to compare alternate sustainment operating concepts and evaluate sustainment decisions.

Technical

Reconcile functional capability with customer requirements.

Safety

Evidence the safety case using FMECA, FTA, RBD and RCM outputs.

Budget

Support cost estimates with engineering calculations and analysis.

MADE FUNCTIONALITY

MADE functionality for sustainment analysis

MADE connects modelling, safety, reliability, maintainability and PHM analyses into one integrated modelling and analysis environment.

Mission Profile Definition

Define how the system will be used and connect usage assumptions to downstream analysis.

Environment Loading

Assess the impact of operational environments on reliability, maintenance and lifecycle cost.

Functional / Failure Analysis

Model functions, failures, failure dependencies and system-level effects.

Reliability Analysis

Analyse expected reliability and identify reliability drivers across the system architecture.

Reliability Centered Maintenance

Identify optimal failure mitigation and maintenance approaches for critical risks.

CBM Design

Assess diagnostic and monitoring options that can improve maintenance timing and asset availability.

Maintenance Cost Estimate

Generate expected maintenance costs to support ownership cost and budget decisions.

Maintenance Action Reports

Produce actionable maintenance outputs that connect technical analysis to support planning.

FMEA / FMECA and FTA

Generate safety and reliability analyses from the model to support sustainment decisions.

SUSTAINMENT OUTCOMES

Outcomes for sustainment teams

MADE helps engineering teams move from isolated analysis to integrated engineering decision support.

Improve decision quality

Compare sustainment options using technical, safety and cost evidence.

Reduce lifecycle cost

Understand the cost impact of asset configuration and mission profile.

Identify risk earlier

Run concurrent model-based risk identification and mitigation for the asset’s operating context.

Validate forecasts

Support budget estimates with engineering calculations and simulation outputs.

Capture knowledge

Keep engineering and analysis knowledge configuration controlled and reusable.

Support digital thread

Connect model-based RAMS outputs with broader CAD, PLM and Digital Twin workflows.

Make informed sustainment decisions with MADE.

MADE enables teams to connect asset configuration, safety, reliability, maintainability, mission profile and lifecycle cost into one model-based decision support framework.

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