Digital Risk Twin
for Operational Insight
MADE enables the creation of a Digital Risk Twin (DRT) of mining assets & systems that integrates safety, reliability, availability, diagnostics, and maintainability data into one digital thread. This Model-based approach allows engineers to simulate how physical and functional failures propagate through mining systems, assess risks, and validate maintenance and mitigation strategies before issues arise.
Benefits of MADE
Mining Operations
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Maximize Equipment Uptime
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Design for reliability and Maintainbility
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Enhance Worker Safety
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Standardize Analysis & Improve Collaboration
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Lower Lifecycle Costs
Why You Need MADE
Real-World Applications in Mining
Failure Mode and Effects Analysis (FMEA/FMECA)
for haul trucks, conveyors, and drilling equipment.
Real-Time Diagnostics and Fault Isolation
Integrate facility management system data for condition-based diagnostics. Use the Digital Diagnostic Twin (DDT) for rapid fault detection and response. Utilise the DDT to build a robust and executable predictive maintenance program to ensure maximum uptime.
Fault Tree and Reliability Block Diagrams
Analyze power systems and ventilation infrastructure.
Repairable System Simulation
Evaluate maintenance crew efficiency and resource allocation.
Digital RAMS Backbone
Integration with PLM and SLM systems to align design with sustainment.
Rapid Fault Isolation and Restoration
Use the Digital Diagnostic Twin (DDT) to model fault propagation paths and identify critical isolation points in real-time. Supports automated root cause analysis, enabling faster recovery maintenance disturbances.
Unlock the Power of Model-based RAMS
Find Out How - Download the MADE Brochure
Click the image to download and see how MADE transforms your RAMS strategy for Mining into a competitive advantage.
Start Your MADE Software Journey Today
Let’s explore how the MADE Realibility Software can transform your engineering processes
Whether you have a specific challenge in mind or just want to learn more, we’re here to help. Fill out the form below and one of our experts will get back to you shortly with insights tailored to your needs.
Fault Tree Analysis
At the touch of a button
MADE’s automated Fault Tree Analysis (FTA) helps you quickly identify and mitigate critical system risks consistently. By tracing failure pathways from top level events to root causes, MADE enhances safety, ensures compliance, and reduces downtime across Mining operations. All at the touch of a button.
Failure Mode Effect Analysis (FMEA)
Objective, faster and repeatable
MADE’s automated FMEA is an objective analysis that enables early detection of potential failure modes across critical Mining Assets and systems. It supports design improvements, regulatory compliance, and reliability by identifying and addressing risks before they impact performance or safety. Its Model-based approach makes it high-integrity, rapidly repeatable as design and models update.
Functional Hazard Assessment
Better Power System Safety
MADE’s FHA helps Mining maintenance teams assess and prioritize functional failures before they lead to hazards - At the design stage. It supports standards compliance and safer system design by linking functions to risks and identifying critical loss scenarios early, providing detailed traceability.
Unlock the Power of Model-based RAMS
Find Out How - Download the MADE Brochure
Click the image to download and see how MADE transforms your RAMS strategy for Mining into a competitive advantage.