MADE for Safety

Identify, analyse and reduce engineering risk before it becomes operational risk.

MADE brings safety analysis into the design process by generating FMEA, FMECA, Critical Item Analysis and Fault Tree Analysis from a single model-based environment.

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System Model functions • failures dependencies FMEA / FMECA severity • occurrence detection Critical Items prioritise design risk Fault Trees verify failure chains MADE Digital Risk Twin

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The safety challenge

With increasing customer and regulatory demand for system safety validation, engineering teams need a controlled, traceable and repeatable way to identify and mitigate design risk. The problem is that safety analyses are often performed in disconnected tools, creating configuration management issues, duplicated effort and inconsistent data.

1

Disconnected analysis

FMEA, FMECA, Critical Item Analysis and FTA are often managed separately, making consistency difficult.

2

Design changes create rework

When the design changes, safety artefacts can quickly become outdated unless they are linked to the model.

3

Late-stage risk discovery

If safety analysis is treated as documentation, risk is often discovered too late to influence design decisions.

The MADE approach

MADE Safety and Risk Assessment provides a model-based toolset that integrates safety-related analyses in one environment. Outputs are generated from the MADE system model, enabling safety analysis to be updated as the design matures and produced on demand to support engineering decisions.

Model-based analysis Generate safety outputs directly from a consistent system model.
Traceable risk logic Connect failure causes, effects, dependencies and mitigation actions.
Design-stage decision support Use safety insight while there is still time to influence architecture and design.
Repeatable reporting Produce consistent FMECA, Critical Item and FTA outputs at maturity gates.

What MADE provides for safety analysis

MADE supports the analysis workflow required to identify potential failures, understand failure propagation, assess criticality, prioritise critical items, verify risk through Fault Tree Analysis and document the resultant system criticality.

Key benefits

  • Monitor and control system safety by analysing critical items.
  • Prioritise and mitigate system failures to improve design.
  • Diagnose and identify correct causes of failure.
  • Support compliance using FMECA and Fault Tree Analysis.

Key features

  • Failure Diagrams.
  • Failure Effect Simulation and dependency mapping.
  • Criticality Analysis.
  • FMEA and FMECA.
  • Critical Item Analysis.
  • Functional Fault Tree Analysis.

Safety workflow supported by MADE

STEP 01

Identify potential failures

Use a standardised taxonomy for functions and failure concepts to identify failures from the model.

STEP 02

Determine effects

Run failure effect simulation to understand local, next and end effects across the system.

STEP 03

Assess criticality

Evaluate occurrence, severity and detectability to flag and prioritise critical items.

STEP 04

Verify and mitigate

Use Fault Tree Analysis, compensating provisions and detection methods to reduce criticality.

From compliance artefacts to safety intelligence

MADE helps safety teams shift from static documentation to active engineering decision support. Because the analysis is connected to the model, it can be iteratively updated as the design evolves — helping teams reduce risk, improve availability, capture knowledge and support safety assurance.

Risk reduction

Identify safety-critical items and failure paths earlier, before they become expensive to correct.

Safety optimisation

Prioritise design actions that reduce severity, occurrence or detectability risk.

Knowledge capture

Document safety rationale and analysis outputs at key design maturity stages.

Download brochure

MADE for Safety brochure

Get the detailed brochure covering how MADE supports safety analysis, including FMEA, FMECA, Critical Item Analysis, Failure Effect Simulation and Functional Fault Tree Analysis.

Get the Safety Brochure

Make safety analysis part of the design process.

See how MADE can help your team generate traceable, repeatable and design-connected safety analysis from a model-based environment.

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